500bpm Can Sleeve Labeling Machine for Carbonated Beverage Production Line

Product Description

Product Description

1.Applicable bottle types: square bottles, flat bottles, round bottles.
Applicable bottle materials: PET/PE/PP bottles, glass bottles, metal bottles,cans,Etc.
Labeling speed range: 9000BPH-72000BPH
Sleeve labeler is widely used in water production line, beverage production line, canned food production line, pet food production line, beer production line, liquid seasoning production line, etc.
Different names for Shrinking sleeve labeling:
Shrinking sleeve labeling
Sleeve labeler
Double Head Sleeve Labeling Machine
single head sleeve labeling machine
can sleeve labeling machine
Labeler
automatic sleeving machine
bottle sleeve machine
automatic sleeve labeling machine
beer can shrink sleeve applicator
Shrink Sleeve Labeling Machine
 Label Sleeving Machine
Shrink Sleever
Shrink Labeling Machine
Sleeving Labeler
Shrink Sleeve Label Labeling Machine 

2.Main components of Peiyu sleeve labeler:

Name	Brand
PLC	Inovance, China
Servo motor and control system	Inovance, China
Inverter	Inovance, China
Proximity electronic switch	SICK/Keyence or equivalent brand
Touch screen	HMI or equivalent brand
Air switch	equivalent brand
Motor protector	equivalent brand
Contactor	equivalent brand
Button	equivalent brand
Intermediate relay	equivalent brand
Phase loss protector	equivalent brand
Terminal	Phoenix
Ordinary reducer	Hengchi/domestic precision reducer
Pneumatic components	SMC

3.Main technical parameters of the sleeve labeler:

Model	SPCTB.C1C100
Production capacity	970 bottles/minute (height ≤100 mm)
Qualified rate of labeling	≥99.9%
Bottle diameter	50mm ~ 95mm, special size can be designed separately
Bottle height	75 mm -280 mm, special height can be designed separately
Packaging verticality	≤0.25 °Special bottle type can be designed separately
Applicable labels	PVC, PET, OPS
Label length	45mm ~ 240mm
Label thickness	0.045mm ~ 0.06mm
Label material	PVC, PET, OPS
Label transparent spacing	≥5mm
Label paper core inner diameter	≥5" (127mm)
Label outer diameter	≤500mm
Voltage	AC380V, 50/60HZ, 3 phases
Labeling machine power	26KW
Shrinking furnace power	1.6KW
Steam source pressure	0.2-0.4MPa
Steam consumption	70kg/hour - 110kg/hour
Dimensions Main unit	4000x2100x2750 (length x width x height)

 

4. Equipment Overview for sleeve labeler:
Peiyu High-speed Hob Sleeve Labeling Machine: Hob Sleeve Labeling Machine + Horizontal Automatic Feeding Station System (Most Advanced Sleeve Labeling Technology, Zero Burr Hob Cutting Label Sleeve Labeling Machine)
As one of the most technologically advanced sleeve labeling machines in the world, the Peiyu High-speed Hob Sleeve Labeling Machine only requires one unit and can package up to 58,000 containers per hour.
Compared with traditional machines, the label burrs generated by the cutter disc cutting are eliminated from the labeling process and design principles. The Peiyu High-speed Hob Sleeve Labeling Machine adopts a cutter disc-free design, and separates the labels with a unique drive control and continuous movement of the brush-down mechanism, rather than intermittent operation in a beat-type manner, thereby achieving high-speed sleeve labeling packaging.
Using a rotary perforation tool to pierce micro-holes on the sleeve label, zero burrs are generated, and the sleeve label works continuously without beat pauses.

 

5.High-speed roller labeling machine structure for sleeve labeler:
1. Horizontal automatic feeding station (can store 8 rolls of labels, reduce the frequency of changeover and improve production efficiency).

2. Touch screen
3. Floor-standing transparent frame (visually observe the operating status of the labeling machine)
4. Bottle separation screw (modular design can realize single screw, double screw, single-side double screw, double-side double screw combination)
5. Main machine conveyor

6. Labeling machine head

7. Label brushing mechanism
8. Roller label punching assembly
9. Steam shrinking furnace (modular design 3-stage, 4-stage, 5-stage combination)
 

6.Steam shrinking oven (constant temperature shrinking oven controlled by steam proportional valve) for sleeve labeler:
1).Main accessories of steam furnace:
Filter, pressure gauge, pressure reducing valve, angle seat valve, manual ball valve, steam trap, proportional valve (four sections and above)
2).Main features of steam furnace:
2.1. The shrinking furnace is uniquely designed according to the shrinking characteristics of the label. The height, width and narrowness of the nozzle can be adjusted. The perspective window can observe the entire shrinking process. The shrinking furnace is divided into 3/4/5 temperature zones. The temperature of each zone is adjusted according to the shrinking requirements to achieve the best shrinking effect.
2.2. The unique inlet and outlet design can condense steam to prevent steam leakage. Double-layer insulation, steam trap and steam filter are used to effectively discharge steam moisture. The bottom integral water tray collects condensed water and takes over the pipe for centralized discharge.
2.3. The adjustable exhaust duct design can adjust the exhaust volume according to the shrinkage of each section, adjust the steam in the shrinking furnace, and send the steam away under the action of the fan to improve the working environment of the workshop.
2.4. Steam decompression is completed in 2 steps. The first step is to reduce the pressure to 0.4Mp. The second step is to reduce the pressure to 0.2-0.1Mpa using a Japanese pressure reducing valve to meet the requirements of high temperature and low pressure shrinkage.
3). The steam energy saving scheme of the steam shrinkage furnace is configured with a proportional valve to achieve the steam energy saving function. The working principle is as follows:
3.1. During normal production, the steam proportional valve is configured to increase the opening and closing degree according to the temperature required by the production speed.
3.2. When the production speed is reduced, the steam proportional valve is reduced in opening and closing, reducing the steam flow.
3.3. During short-term standby, the steam proportional valve has a small opening and closing degree to maintain the furnace cavity temperature and reduce steam loss.

3.4. When the machine is shut down for a long time, the angle seat valve is closed to stop the steam from entering.

4).Steam shrinking furnace structure:
1. Bottle input port
2. Temperature gauge
3. One pressure reducing valve (domestic high quality)
4. Two pressure reducing valves (Japanese valve)
5. Pressure gauge
6. Steam proportional valve
7. Steam exhaust fan
8. Bottle output port

Detailed Photos

Company Profile

Peiyu Enterprise wholly owns:

Shanghai Peiyu Packaging Technology Co., Ltd., Anhui Peiyu Packaging Technology Co., Ltd., Shanghai Peiyu Machinery Manufacturing Co., Ltd., Jiangsu Peiyu Food and Beverage Co., Ltd., and Jiangsu Heyu Packaging Materials Co., Ltd. We provide a complete set of intelligent equipment and turnkey engineering services for global liquid and solid product companies. We can provide complete line solutions for flexible packaging, cans, aluminum bottles and cans, PET bottles, PE bottles, glass bottles, roof bags, aseptic cartons and other packaging production lines.
Through long-term experience in mechanical design and manufacturing, our company currently has hundreds of mature and stable packaging machinery and equipment, covering aluminum bottle and can three-in-one filling machine series, sterilization kettle series, can (bottle) unloading machine series, fully automatic loading and unloading cage series, fully automatic stacking and unloading series, sleeve label series, labeling series, packing series, conveying, air conveying system, etc. The company's products are widely used in various cans (bottles) of beverages, dairy products, pure water, condiments, alcohol, oil, cosmetics, medicine and other related industries.

After years of hard work, the company has established extensive and close cooperation with well-known companies such as Thailand Red Bull(With brand Sunrise group),BONDULLE Group,Mars(China mainland, Tianjin),Mars (Mexico factory ),Mane Group (China mainland, Zhejiang),Mane Group (Indonesia ),DANONE Group,Yili Group, Lulu Group, Weiwei Group, Hebei Yangyuan Zhihui, Wanglaoji Group, Mengniu Group, Southern Black Sesame Group, Shanghai Baoying Beverage, Chengdu Yinlu, Yanghe Wine Industry, Heze Bencao, Jilin Jinyi, Shanxi Zilin Vinegar Industry, Jiyuan Youyang Beverage, Ting Hsin Group, Uni-President Group, Unilever, Danone Group, Heinz Group, Huapeng Group, Huiyuan Group, Hangzhou Zhongya, Harbin Pharmaceutical Group, Qidu Pharmaceutical, Siping Hongbaolai, etc. The company's products are exported to many countries and regions such as North America, South America, Africa, Europe, and the Middle East, and have won the title and reputation of excellent suppliers. Peiyu Enterprise has established technical research and development centers in Xi'an, Shanghai, and Chuzhou, using high-tech and forward-looking design concepts to meet the different needs of domestic and foreign customers. In the Singapore (Suzhou) High-tech Industrial Park in Chuzhou National Development Zone, Anhui Province, we have a 60,000 square meter production base, with modern factories, R&D centers, processing centers, testing centers, assembly workshops, spare parts warehouses, office buildings, living areas and other facilities. The production workshop is equipped with advanced processing equipment such as through-block laser cutting machines, plasma cutting equipment, pentahedron processing centers, American Haas processing centers, laser tube cutting machines, etc., which provide extremely reliable guarantees for the manufacturing accuracy and stability of our products.
The company strictly implements the ISO9001 quality system certification standards for design and manufacturing, and has passed the audit of German Rhine Company (TUV). The company has European CE certification. The company adheres to the business philosophy of sustainable service and continuous pursuit, and creates the most competitive automation equipment with unique mechanical design and years of accumulated control essence.
Peiyu Enterprise is willing to work with you to develop and gain fruitfulness together!

 

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